Product Introduction
The Astaxanthin/DHA/ARA Synthetic Biology Industrial Production Line is a fully integrated solution designed for synthetic biology applications, covering the entire process from strain cultivation, fermentation control to downstream separation and purification. The production line features a cluster of stainless steel bioreactors and automated control systems, enabling high-density fermentation, precise parameter regulation, and continuous production, thus significantly improving the yield and purity of target metabolites.
Tailored to the characteristics of lipophilic metabolites such as astaxanthin, DHA, and ARA, the line is equipped with efficient in-situ product extraction, membrane separation, and refining units, which effectively reduce downstream separation costs and ensure consistent product quality. From lab-scale trials to 10,000-ton industrial production, Divosyn provides turnkey engineering solutions with seamless scalability, meeting the full-cycle needs of synthetic biology enterprises from R&D to large-scale manufacturing.
Core Technical Features
- High-Density Fermentation System: Utilizes precise dissolved oxygen and pH control strategies, combined with fed-batch fermentation processes, to achieve high-density strain growth and efficient target product synthesis.
- Automated Process Control: The entire production line is equipped with an SCADA system for real-time monitoring of critical parameters including temperature, pressure, dissolved oxygen, and agitation speed, ensuring process stability and reproducibility.
- Continuous Downstream Processing: Integrates microfiltration, ultrafiltration, nanofiltration, and chromatographic separation technologies for efficient product separation and purification, increasing yield by over 15% compared to traditional processes.
- Clean Production Design: Incorporates CIP/SIP in-place cleaning and sterilization systems, complying with GMP and FDA production standards to minimize cross-contamination risks.
Technical Specifications
|
Item |
Specification Range |
|
Fermenter Volume |
50 L ~ 50,000 L |
|
Operating Temperature |
25 ~ 40 ℃ |
|
pH Control Range |
3.0 ~ 8.5 |
|
Dissolved Oxygen Control Accuracy |
±2% |
|
Agitation Power |
0.5 ~ 10 kW/m³ |
|
Downstream Processing Capacity |
1 ~ 100 m³/h |
|
Product Purity |
≥95% (Astaxanthin); ≥90% (DHA/ARA) |
