• 500L-5000L Single-Use Bioreactor (Standard Type)
  • 500L-5000L Single-Use Bioreactor (Standard Type)

500L-5000L Single-Use Bioreactor (Standard Type)

Product Introduction

As the core equipment of GMP-compliant single-use production systems, Disys 500L-5000L Single-Use Bioreactor is designed for large-scale biopharmaceutical manufacturing, covering the full process from 500L pilot scale to 5000L commercial production. The system combines single-use sterile bags with stainless steel support structures, eliminating the cleaning validation costs associated with traditional stainless steel reactors while enabling stable scale-up of processes such as cell culture and protein expression through modular control. It is suitable for the high-efficiency production of biologics including antibodies, vaccines, and cell therapies.

  • 500L-5000L Single-Use Bioreactor (Standard Type)

Description

Core Product Information

 Dimension

 Description

 Application Scenarios

 Pilot/commercial production of biologics (antibodies, recombinant proteins, vaccines, cell/gene therapies)

 Core Advantages

 1. GMP-compliant, meeting 21 CFR Part 11 requirements;
2. Single-use design, no risk of cross-contamination;
3. Linear scalability (500L-5000L) with high process compatibility;
4. Modular control, supporting batch/fed-batch/perfusion processes

 Compliance

 Complies with industry standards such as USP Class VI and ISO 13485; provides complete IQ/OQ documentation


Technical Specifications

 Item

 Specification (500L-5000L)

 Working Volume

 70% filling volume (350L-3500L)

 Material

 Single-use bag: USP Class VI TPE; Support structure: 316L stainless steel

 Sterilization Method

 Single-use bag: Gamma-irradiated (supplied sterile)

 Temperature Control

 Jacket temperature control, range: RT+5℃~65℃, accuracy ±0.1℃

 pH Control

 Range 2-12, accuracy ±0.1pH, PID automatic adjustment

 Dissolved Oxygen (DO) Control

 Range 0-200%, accuracy ±5%, supporting aeration/stirring linked adjustment

 Agitation System

 Overhead magnetic drive, speed 0-1000rpm, accuracy ±0.5%

 Aeration System

 Mass flow meter control, supporting multi-gas (air/oxygen/nitrogen)

 Control Software

 Complies with GAMP5; supports audit trail, data recording, and batch report generation

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